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Fume & Gas Scrubber System
Ylem Parto offer wide range of fume scrubbers for removal and washing of acidic fume laden air coming out of various industrial processes. Our scrubbers are used for chemical production, metal finishing, semiconductor manufacturing as well as in other operations related to generating fumes and gases. These are made of best raw materials i.e. in M.S & S.S. that provides them a great strength and durability and are offered to clients at the most competitive prices. Some of the most common applications of the same are: • Pickling • Chrome Plating • Zinc Plating • Moulding It is available in the following sizes and air volume: • Sizes: 600 mm dia to 3000 mm dia • Air Volume: 3000 m3/h to 60,000 m3/h We also offer wet collectors used for separation of particulate matter having moisture from dust laden air to remove aerosols & gasious pollutants from an air stream & air purification along with dust collection. |
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Contaminant removal
is achieved by absorption of gases and vapors, condensation of condensable
vapors and impaction of aerosols. All mechanisms occur in a packed bed for
intimate gas-liquid contacting. Contaminants transferred to the liquid phase are
removed from the scrubber by continuous or periodic overflow of
blowdown.
Packed Bed Wet Scrubber. Horizontal crossflow design minimizes height requirement and is ideal for roof mounting with remote recirculation. Standard unitsup to 63,000 CFM.
MIST ELIMINATION :Turbulent gas-liquid contacting causes some droplets to become entrained in the air. The mist eliminator collects these droplets that would otherwise be ejected from the scrubber.
WATER SUPPLY :All fume scrubbers must be supplied with water. It is generally recommended that a recirculation system be used to conserve water unless once through water is advantageous to meet performance requirements. The actual fresh-water consumption with recirculation is only 0.1 to 0.7 gpm/1000 cfm* depending on the contaminant involved.
BLOWER SECTION: The top section of the fume scrubber consists of a centrifugal blower complete with motor and belt and shaft guards. The blower section may be rotated through 360° to obtain any desired angle between scrubber inlet and blower outlet. This blower section utilizes the same low maintenance, guaranteed corrosion-resistant blower.
We provide single source solution for highly durable and efficient Packed Bed Scrubbers.
• A Packed Bed Scrubber is a wet type scrubber that removes soluble chemicals, fumes, and odors. Contaminated gas flows through a specially designed packing media that is wetted with recirculated liquid.
• The liquid solvent absorbs the gas pollutant by physical or chemical means. A blowdown from the tank with makeup water addition removes contaminant products before they precipitate.
• Ylem Parto offers complete in-house fabrication and engineering services to provide high quality solutions at a low price. Our supports its customers with installation, start-up assistance, training, and field service.
• Each Packed Bed Scrubber is sized and designed for specific customer requirements. We will evaluate fume removal applications to determine the optimum design parameters for each installation.
Features
• Construction available in FRP, PVC, CPVC, polypropylene, polyethylene, mild steel, stainless steel, FRP-lined mild steel, nickle alloys and titanium.
• Wide range of packing media including rings and saddles in various materials. Structured packing is also available.
• Complete instrumentation and electrical controls are available for stand alone operation or connection with a facility’s centralized control or monitoring systems.
• Chemical treatment, including oxidation and neutralization, is available to increase absorption of gaseous pollutants.
pH control available when applicable.
• Corrosion resistant AMCA rated fan on the inlet or outlet side of the scrubber.
• Corrosion resistant recirculating pumps for scrubber liquid recirculation.
• Non-plugging spray nozzles for wetting packing in a wide range of corrosion resistant materials. Special liquid distributors may also be used.
• Moisture eliminators with chevron, mist pad, or loose fill type designs.
Efficient Design
Ylem Parto Packed Bed Scrubbers are custom designed to meet or exceed the specific removal efficiency required for each customer’s application and process.We can also provide a process simulation for difficult or unique scrubbing system applications.We will optimize the performance of each unit by thorough evaluation of relevant parameters.
We will analyze:
• Contaminant solubility
• Vapor pressures
• Wash liquid flow rate
• Liquid to gas ratio
• Packing chamber height, diameter, and volume
• Packing media type and size
• Chemical additives
• pH control
• Precipitation of reaction products
• Multiple solution scrubbing
• Required scrubbing stages
• Pressure drop across packing
• Materials of construction
• Site requirements
General Information
• Capacities: 10 to 75,000 CFM with a single unit
• Efficiencies to 99.99%
• Vertical and horizontal models
• Counter-flow or cross-flow models
• Rectangular or cylindrical construction designs
• Single and multiple stage design
• Pre-quench and venturi stages available
Packed Bed Wet Scrubber. Horizontal crossflow design minimizes height requirement and is ideal for roof mounting with remote recirculation. Standard unitsup to 63,000 CFM.
MIST ELIMINATION :Turbulent gas-liquid contacting causes some droplets to become entrained in the air. The mist eliminator collects these droplets that would otherwise be ejected from the scrubber.
WATER SUPPLY :All fume scrubbers must be supplied with water. It is generally recommended that a recirculation system be used to conserve water unless once through water is advantageous to meet performance requirements. The actual fresh-water consumption with recirculation is only 0.1 to 0.7 gpm/1000 cfm* depending on the contaminant involved.
BLOWER SECTION: The top section of the fume scrubber consists of a centrifugal blower complete with motor and belt and shaft guards. The blower section may be rotated through 360° to obtain any desired angle between scrubber inlet and blower outlet. This blower section utilizes the same low maintenance, guaranteed corrosion-resistant blower.
We provide single source solution for highly durable and efficient Packed Bed Scrubbers.
• A Packed Bed Scrubber is a wet type scrubber that removes soluble chemicals, fumes, and odors. Contaminated gas flows through a specially designed packing media that is wetted with recirculated liquid.
• The liquid solvent absorbs the gas pollutant by physical or chemical means. A blowdown from the tank with makeup water addition removes contaminant products before they precipitate.
• Ylem Parto offers complete in-house fabrication and engineering services to provide high quality solutions at a low price. Our supports its customers with installation, start-up assistance, training, and field service.
• Each Packed Bed Scrubber is sized and designed for specific customer requirements. We will evaluate fume removal applications to determine the optimum design parameters for each installation.
Features
• Construction available in FRP, PVC, CPVC, polypropylene, polyethylene, mild steel, stainless steel, FRP-lined mild steel, nickle alloys and titanium.
• Wide range of packing media including rings and saddles in various materials. Structured packing is also available.
• Complete instrumentation and electrical controls are available for stand alone operation or connection with a facility’s centralized control or monitoring systems.
• Chemical treatment, including oxidation and neutralization, is available to increase absorption of gaseous pollutants.
pH control available when applicable.
• Corrosion resistant AMCA rated fan on the inlet or outlet side of the scrubber.
• Corrosion resistant recirculating pumps for scrubber liquid recirculation.
• Non-plugging spray nozzles for wetting packing in a wide range of corrosion resistant materials. Special liquid distributors may also be used.
• Moisture eliminators with chevron, mist pad, or loose fill type designs.
Efficient Design
Ylem Parto Packed Bed Scrubbers are custom designed to meet or exceed the specific removal efficiency required for each customer’s application and process.We can also provide a process simulation for difficult or unique scrubbing system applications.We will optimize the performance of each unit by thorough evaluation of relevant parameters.
We will analyze:
• Contaminant solubility
• Vapor pressures
• Wash liquid flow rate
• Liquid to gas ratio
• Packing chamber height, diameter, and volume
• Packing media type and size
• Chemical additives
• pH control
• Precipitation of reaction products
• Multiple solution scrubbing
• Required scrubbing stages
• Pressure drop across packing
• Materials of construction
• Site requirements
General Information
• Capacities: 10 to 75,000 CFM with a single unit
• Efficiencies to 99.99%
• Vertical and horizontal models
• Counter-flow or cross-flow models
• Rectangular or cylindrical construction designs
• Single and multiple stage design
• Pre-quench and venturi stages available
For further details or requirements, send Enquiry
